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Core Sound 20

Now available as a CNC kit. The first CS-20 to be built from the kit (hull #174) can be seen here. See below for pricing and details. 

Be sure to checkout the Core Sound 20 Video playlist on our youtube channel. 

To see more about this design check out the Core Sound 20 Builders Guide. This document is gradually updated and improved. 

The Core Sound 20 was originally commissioned as a daysailer and camper sailer which could win races. Specifically, a boat which could beat the Core Sound 17 which had been gobbling up all the trophies. The boat has lived up her promise. Not long after she was officially launched in the summer of ’99, she won the grueling 2 day open water Independence Day Race. For more information: The Great Race. In spite of her energetic sailing characteristics, she is easily handled; even with our 2 1/2 year old grandson on the helm. The photo (above) was taken by the committee boat, which clocked her speed at 8 knots, with bursts to about 10 knots. Notice the rig: On this boat, all of the controls are led aft to the helmsman, allowing the boat to be reefed and un-reefed without leaving the helm. With increasing wind, we were able to lower the sails in order to lower the center of effort to reduce heeling.

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Photo above from "The Great Race" Beaufort, NC. Below, David at the helm of Core Sound 20 Hull #1

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LOA………………..20′ 0″

BEAM……………… 6′ 3″

DRAFT……………. 8″ – 3′ 9″

SAIL AREA …….155 sq. ft.

BOAT WEIGHT…500 – 600 lbs

SAILING WEIGHT 1300 lbs @DWL With people and gear

Construction:
The sides are fiberglass/epoxy taped to the bottom panels just at the bow. Then the bottom panels are wired together along the keel centerline, and opened like a book, you have the sides in position and ready to wire. The hull panels are pre-engineered, so that there is no lofting, no jig or strong back required. Our “butterfly” construction technique allows easy hull assembly. 

butterfly0.jpg butterfly1.jpg

After the installation of the temporary bulkhead and transom, the sides are wired to the bottom. This boat is almost completely “stitched” and will shortly be ready for “gluing” ie. fiberglass/epoxy taping the seams. Note that the pre-attached stringer, which appears to be drooping at the bow above, align nicely when the hull is wired/folded into shape. This is the stringer which will carry the seating. Also clearly shown are the cutouts in the temporary bulkhead to take the keel batten and spaces for the chine taping to run through.

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The CS20 shown below, sailing in Australia, shows the mainsail furled (This sail has a hollow cut leech and no battens) and the mizzen is stepped in the third mast position, giving the boat perfect control during the squall. The sun is back out as the worst of the squall has passed and it can be seen by the wake that she is still making good speed.

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dawn-patrol-2.jpg  cs20-dawn-patrol.jpg 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
If you want to sail in weather like this you would be happy to be in a Core Sound 20. This boat was fitted with a cuddy cabin. Dawn Patrol was launched for the first time at the 2008 Everglades Challenge and came through unscathed finishing fourth. She has since won her class in the EC.
 
 
 
 
Core Sound 20 CNC KIT options and pricing:
 
CNC Plywood Kit: 
The Core Sound 20 was finally fully 3d modeled in early 2020 after decades of builders building from Graham's excellent original plan sheets. The CNC kit for the Core Sound 20 is therefore a new addition to our kit lineup. The kit includes all of the plywood parts needed to build the boat as well as the temporary building cradles the unfolded hull rests in. All plywood is high quality BS1088 marine plywood Okoume or Meranti. The current kit accommodates the "aft deck" version of the design but if you would like the "aft cockpit" version we will be happy to do it, we're just waiting for someone to order it! The kit does include SOME of the solid wood you will need such as the Transom beam and rudder post, Cockpit hatch frame sides, rudder cheek spacer, tiller and main tabernacle parts. You will need to source some of the solid wood however, see below.

What is not included?
The kit does NOT include the majority of the solid wood needed to complete construction. This includes parts like the inwales, gunwales, side stringers and reinforcing "cleats". These are milled out of pine or Douglas fir boards and scarfed to length as needed such as with the inwales. We leave these to the builder to source and rip up on their own. Therefore you will need a table saw in order to build this boat. If we were to supply these parts in the kit they would have to fit in our 8' shipping box which would mean and unnecessary number of scarf joints for the builder to assemble and potentially mess-up. It's best you purchase this wood and become familiar with scarfing solid wood. You will also need to supply the solid wood sprit booms which can be cut from a Douglas Fir 2x4.  The builder will also supply lumber to build the "building frame" onto which the hull cradles attach. 
We do not include any consumables such as mixing cups, sticks, sandpaper, tools, wire ties, etc. 
 
Rudder and Centerboard:

The centerboard blank is easy to make but can daunting to shape. The CNC centerboard is made of laminated southern yellow pine and CNC shaped to perfection. Sand out the tooling marks and you are ready to finish. See the videos below if you're making your own centerboard blank and see our shaping process via CNC as well as the process of glassing the board. 

The Rudder is CNC shaped from 3/4″ (18mm) Meranti Marine Plywood. Sand, fiberglass, paint, done.

Following videos made for the Core Sound 15 but the process is identical for both the CS-17 and CS-20

Video of Centerboard Blank Lamination
Video of CNC Centerboard Shaping
Video of CNC Centerboard Finishing

Epoxy and Glass kit:

All the epoxy and glass needed to finish the boat. You don't need to buy it all at once. Epoxy thickener for making fillets and microspheres for fairing and filling the glass weave. A heavier stitched cloth is also included for the keel joint. This replaces the solid wood "keel batten" previously found in the design. The newer mk3 designs also use an all glass keel joint with a large wide fillet on the inside of the keel joint.  

Mast Kit:

The Mast kit includes all of the precut 6061-T6 aluminum mast tubes for the main and mizzen mast as well as the uhmw plastic end caps and sail stops for both masts. Our custom extruded aluminum sail track and rivets are also included. The individual mast tubes are joined to each other by wrapping the masts in fiberglass to form collars and then sanding the glass to a tight fit and gluing the sections together with epoxy. Click here to watch a video from the Core Sound 15 building series on wrapping the mast tubes with glass. Click here to watch a video of the fitting process. The same process is used on all B&B masts. There is no standing rigging as both masts are free standing. Only a few pieces of hardware are attached to the mast. 

Rigging kit:

Click here to see the complete hardware packing list. The rigging kit includes all hardware and lines needed to rig the boat but does not include fasteners for said hardware. These are to be sourced by the builder. 18-8 stainless nuts, bolts and screws are perfectly adequate for a trailer sailer that will not live in salt water. This is the grade stainless hardware carried by most big box stores or ace hardware. The main and mizzen rigging method is essentially identical to the Core Sound 17. A staysail kit is also available. The Core Sound 20 does not have a bowsprit although some builders have add them themselves. 

How to order:

If you are ready to order the Core Sound 20 CNC kit, checkout below with the "deposit" in your cart. This will lock you into the current kit pricing and you can follow up with a call or email to us about what you would like us to include with your kit. Kits are typically complete in approximately 4-6 weeks. All of our kits are cut to order using the best materials and the careful attention to detail. We will contact you with a shipping quote when your order is ready to ship. See our shipping policy section on available options (home delivery or self pickup) you can also visit our workshop and pickup your kit directly and see where it was born. 

 
  • Core Sound 20 CNC Kit Deposit

    Core Sound 20 CNC Kit Deposit

    This is a 50% deposit for the Core Sound 20 CNC cut Plywood kit. If we haven't already spoken on the phone prior to placing your order, we will reach out to you about the option you would like to include in your kit and how we can best meet your needs...

    $1,800.00
    Add to Cart
  • Core Sound 20 Sails

    Core Sound 20 Sails

    White Dacron Main and mizzen sail includes 2 reef points in each sail. Comes with pre cut battens, CS-20 logo and your hull number. Comes standard with 5/8" internal plastic slides for our extruded aluminum sailtrack. 

    $1,200.00
    Add to Cart